It is a very special science to use different mixtures to create new flavor variations over and over again for the varieties of discount cigarettes online. The experts guarantee that the constancy of the individual taste components and the resulting proven compositions are preserved.
Once the right tobacco mixture has been put together to let consumers order discount cigarettes online in future, the automatic processing of the leaf material begins.
In the first processing step, the dry raw tobacco is made pliable in steam. The compressed leaf material separates from each other and the pores of the individual leaves open. In this way they are prepared for the next processing stage, the “casing”. This technical term describes the spraying of the leaves with special natural spices that penetrate the leaf through the pores in order to fully develop the natural smell and taste of the tobacco. The sheets come into the casing drum on conveyor belts.
There are special seasoning recipes for each brand to let consumers select discount cigarettes online, the exact composition of which is kept as a secret by the manufacturers. However, it applies to all spice ingredients that they are exclusively natural and nature-identical products. The leaf veins are also valuable and are processed. With the return of the rib, the natural balance is restored. This can reduce the nicotine and condensate levels of tobacco.
The actual mixing of the tobacco takes place in the mixing box. The technicians developed the process, which later guarantees each cigarette brand its unmistakable taste, in lengthy experiments. A mixer wagon fills the bottom belt of the box layer by layer. Up to ten tons of tobacco can be mixed in the box in one operation.
This mixture then runs in even tobacco strings on several belts close to one another towards large, rotating combs that rake the leaves from the belt and combine them into a new, loose mixture. This process guarantees that the same proportions of the different tobacco batches are always mixed in the respective brand-typical blend.
This is how it becomes a cigarette
Now finally, prepared and mixed well, the tobacco leaves come under the knife. The leaves are cut up at breathtaking speed and with tremendous precision that only the most modern, electronically controlled machines can reach.